6 SIGMA Technologies

High Pressure And Low Gravity Casting

High Pressure And Low Gravity Casting At SIX SIGMA

At SIX SIGMA Ltd., we offer high pressure and low gravity casting as advanced manufacturing processes for producing aluminum or zinc parts. These techniques are particularly well-suited for the medical industry, as they can produce parts with complex geometries and no critical cosmetic requirements with a high level of precision.

When compared to CNC machining, the total cost of die casting is often lower, making it a cost-effective option for many customers. Additionally, it is easy to make engineering changes with little cost after the tooling is completed, which can save significant expenses for customers who need to place repeat orders for additional parts.

If you are in the medical industry and are considering producing aluminum or zinc parts in large quantities, high pressure and low gravity casting may be the right choice for your project.

Advantages Of Die Casting

Die casting is a manufacturing process that involves injecting molten metal into a mold to produce parts and products. It offers several advantages, including the ability to cast a variety of metals such as aluminum, zinc, and magnesium.

One of the key benefits of die casting is the ability to produce large quantities of parts with a high level of efficiency and cost-effectiveness. The mold tools used in this process can produce tens of thousands of parts in a cost-effective manner.

In addition to its efficiency, die casting also allows for the production of complex geometries that may not be possible with other manufacturing methods. This versatility makes it a popular choice for a wide range of industries and applications.

Overall, die casting is a highly efficient and versatile manufacturing process that is well-suited for producing a wide range of parts and products.

Customized Production Tooling

At Six Sigma, we offer unique tooling solutions for customers with low volume requirements. We can make mold for most plastic and metal product. Customized packaging and surface treatments are available.

Our skilled engineers, skilled workforce, and state-of-the-art machinery enable us to deliver low-volume and high-quality tooling solutions.

From A CAD File to the Finished Part

We are proud to accompany your project all the way from concept, design, and production and delivery. The Computer-Aided Design (CAD) software, including UG and Pro-e, helps us (to) optimize your design.

Our experienced toolmakers and state-of-the-art machinery enable us to accommodate low-volume as well as high-volume production. The completely in-house service expedites your plan to the market with the minimal amount of time and money.

Design for Manufacturability (DFM)

We welcome the early involvement of our customers in part and mold design using Design for Manufacturability (DFM) Review which is the key to successful part and product development.

At Six Sigma, we emphasize the benefits of DFM to our clients with the knowledge that this powerful diagnostic tool will anticipate problems, find solutions, and reduce risks, create a more efficient production cycle.

Design for Manufacturability (DFM)

Your molds are made with high-quality P20, Nak80, 738H, H13, S136 steels. We use multi-axis CNC mills, grinders, and EDM machines to create complex geometries with multiple surface finishes, from the highest optical polishes to matte and everything in between.