CLEAN ROOM & SUB-ASSEMBLIES
SIX SIGMA offers turn-key solutions for the manufacturing of complete products, with a primary focus on medical components while also serving a growing range of industries.
Our services include the precision assembly of plastic and metal components in controlled environments.
Our dedicated team, with extensive engineering expertise, supports the evaluation and execution of projects from the R&D phase through to mid-production capacity, including process development, fixture design and manufacturing, documentation, and full validation support.
Sub-Assemblies
We provide comprehensive sub-assembly services for plastic and metal components, combining advanced assembly techniques, cleanroom capabilities, and strict quality control.
Our expertise includes:
- Integration of multiple molded, machined, and fabricated parts.
- Use of precision jigs and fixtures to ensure consistent alignment and fit.
- Functional testing during and after assembly to ensure performance and reliability.
PRE- & POST
PROCESSING SERVICES
Cleanroom activities often require additional steps before and after the assembly process.
We offer a full suite of pre- and post-processing services to ensure optimal results and compliance with industry standards.
Pre-Processing
- Product Design Analysis
- Fixtures Design & Manufacturing
- Milling & Turning Processes
Post-Processing
- Pad Printing & Laser Marking for identification and branding
- Coating Applications (e.g., hydrophobic or antimicrobial coatings)
- Ultrasonic Cleaning & Surface Finishing
ADDITIONAL SERVICES
Packaging (Pouch, Tray & Blister)
Customized packaging solutions for safe and sterile product delivery, including pouches, trays, and blister packs in various sizes, tailored to client requirements.
Force Testing
Pull force, burst, and torque testing to verify product strength, reliability, and compliance with specifications.
IQ/OQ/PQ Validations
Comprehensive installation qualification (IQ), operational qualification (OQ), and performance qualification (PQ) services to ensure process validation and regulatory compliance.
